Teledyne 3020T Bedienungsanleitung

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Trace Oxygen Analyzer
Teledyne Analytical Instruments
OPERATING INSTRUCTIONS FOR
Model 3020T
Trace Oxygen Analyzer
HIGHLY TOXIC AND OR FLAMMABLE LIQUIDS OR GASES MAY BE PRESENT IN THIS
MONITORING SYSTEM.
PERSONAL PROTECTIVE EQUIPMENT MAY BE REQUIRED WHEN SERVICING THIS SYSTEM.
HAZARDOUS VOLTAGES EXIST ON CERTAIN COMPONENTS INTERNALLY WHICH MAY PER-
SIST FOR A TIME EVEN AFTER THE POWER IS TURNED OFF AND DISCONNECTED.
ONLY AUTHORIZED PERSONNEL SHOULD CONDUCT MAINTENANCE AND/OR SERVICING.
BEFORE CONDUCTING ANY MAINTENANCE OR SERVICING CONSULT WITH AUTHORIZED
SUPERVISOR/MANAGER.
DANGER
P/N M65908
11/22/99
ECO # 99-0459
Seitenansicht 0
1 2 3 4 5 6 ... 72 73

Inhaltsverzeichnis

Seite 1 - Model 3020T

iTrace Oxygen AnalyzerTeledyne Analytical InstrumentsOPERATING INSTRUCTIONS FORModel 3020TTrace Oxygen AnalyzerHIGHLY TOXIC AND OR FLAMMABLE LIQUIDS O

Seite 2

1-41 Introduction Model 3020TTeledyne Analytical Instruments1.5.1 UP/DOWN SwitchFunctions: The UP/DOWN switch is used to select the function to b

Seite 3 - Trace Oxygen Analyzer

1-5Trace Oxygen Analyzer Introduction 1Teledyne Analytical Instruments1.5.3 DisplaysDigital Meter Display: The meter display is a LED device thatpro

Seite 4

1-61 Introduction Model 3020TTeledyne Analytical Instruments• Alarm Connections 2 concentration alarms and 1 systemalarm.• RS-232 Port Serial dig

Seite 5

1-7Trace Oxygen Analyzer Introduction 1Teledyne Analytical Instruments• Remote Sensor Used for external sensor andthermocouple, if desired.• Remote

Seite 6

1-81 Introduction Model 3020TTeledyne Analytical InstrumentsOptional:• Calibration Gas Ports Separate fittings for zero, span andsample gas input

Seite 7 - Introduction

2-1Trace Oxygen Analyzer Operational Theory 2Teledyne Analytical InstrumentsOperational Theory2.1 IntroductionThe analyzer is composed of three subs

Seite 8 - 1.4 Model Designations

2-22 Operational Theory Model 3020TTeledyne Analytical Instrumentsanalyzed. The Micro-Fuel Cell is therefore a hybrid between a battery and atrue

Seite 9 - 1.5 Operator Interface

2-3Trace Oxygen Analyzer Operational Theory 2Teledyne Analytical InstrumentsAt the top end of the cell is a diffusion membrane of Teflon, whosethick

Seite 10 - DISABLED

2-42 Operational Theory Model 3020TTeledyne Analytical InstrumentsThe overall reaction for the fuel cell is the SUM of the half reactionsabove, o

Seite 11 - 1.7 Equipment Interface

2-5Trace Oxygen Analyzer Operational Theory 2Teledyne Analytical Instruments Figure 2-3. Characteristic Input/Output Curve for a Micro-Fuel Ce

Seite 12

iiModel 3020TTeledyne Analytical InstrumentsCopyright © 1999 Teledyne Analytical InstrumentsAll Rights Reserved. No part of this manual may be reprodu

Seite 13

2-62 Operational Theory Model 3020TTeledyne Analytical InstrumentsFigure 2-4 is the flow diagram for the sampling system. In the standardinstrum

Seite 14

2-7Trace Oxygen Analyzer Operational Theory 2Teledyne Analytical InstrumentsFigure 2-5: Block Diagram of the Model 3020T Electronics

Seite 15 - 2.2 Micro-Fuel Cell Sensor

2-82 Operational Theory Model 3020TTeledyne Analytical InstrumentsIn the presence of oxygen the cell generates a current. A current tovoltage amp

Seite 16 - Figure 2-1: Micro-Fuel Cell

Trace Oxygen Analyzer Installation 33-1Teledyne Analytical InstrumentsInstallationInstallation of the Model 3020T Analyzer includes:1. Unpacking2. Mo

Seite 17

3 Installation Model 3020T3-2Teledyne Analytical InstrumentsFigure 3-1: Front View of the Model 3020T (Simplified)

Seite 18

Trace Oxygen Analyzer Installation 33-3Teledyne Analytical InstrumentsFigure 3-2: Required Front Door Clearance3.3 Electrical ConnectionsFigure 3-3 s

Seite 19 - 2.3 Sample System

3 Installation Model 3020T3-4Teledyne Analytical InstrumentsFor safe connections, ensure that no uninsulated wire extends outside ofthe connectors

Seite 20 - Figure 2-4: Flow Diagram

Trace Oxygen Analyzer Installation 33-5Teledyne Analytical InstrumentsFigure 3-5: Analog Output ConnectionsThe outputs are:0–1 V dc % of Range: Volta

Seite 21

3 Installation Model 3020T3-6Teledyne Analytical InstrumentsTable 3-1: Analog Concentration Output—ExampleVoltage Signal Current Signalppm O2Outpu

Seite 22 - 2.5 Temperature Control

Trace Oxygen Analyzer Installation 33-7Teledyne Analytical InstrumentsFigure 3-6: Types of Relay ContactsThe connectors are:Threshold Alarm 1: • Can

Seite 23 - Installation

iiiTrace Oxygen AnalyzerTeledyne Analytical InstrumentsSpecific Model InformationThe instrument for which this manual was supplied may incorporate one

Seite 24

3 Installation Model 3020T3-8Teledyne Analytical InstrumentsZERO: Floating input. 5 to 24 V input across the + and – terminalsputs the analyzer in

Seite 25 - 3.3 Electrical Connections

Trace Oxygen Analyzer Installation 33-9Teledyne Analytical InstrumentsNote: The remote probe connections (paragraph 3.3.9) providesignals to ensure t

Seite 26

3 Installation Model 3020T3-10Teledyne Analytical Instruments• The range in use (HI, MED, LO)• The span of the range (0-100 ppm, etc)• Which alarm

Seite 27

Trace Oxygen Analyzer Installation 33-11Teledyne Analytical InstrumentsFigure 3-7: Remote Solenoid Return Connector PinoutsThe voltage from these out

Seite 28

3 Installation Model 3020T3-12Teledyne Analytical InstrumentsWhen the micro-Fuel Cell needs to be installed or replaced, follow theprocedures in c

Seite 29

Trace Oxygen Analyzer Installation 33-13Teledyne Analytical InstrumentsFigure 3-9: Gas Connector PanelSAMPLE IN: In the standard model, gas connectio

Seite 30

3 Installation Model 3020T3-14Teledyne Analytical InstrumentsNote: If the unit is for vacuum service, see Sample In, above, for gaspressure/flow c

Seite 31 - Table 3-3: RS-232 Signals

Trace Oxygen Analyzer Operation 44-1Teledyne Analytical InstrumentsOperation4.1 IntroductionOnce the analyzer has been installed, it can be configure

Seite 32

4 Operation Model 3020T4-2Teledyne Analytical Instrumentstoward UP to move the VFD screen two selections upwards on the list ofoptions (menu).The i

Seite 33

Trace Oxygen Analyzer Operation 44-3Teledyne Analytical Instruments2 PWD: Used to establish password protection or change theexisting password.3 LOGO

Seite 34 - 3.5 Gas Connections

ivModel 3020TTeledyne Analytical InstrumentsTable of Contents1 Introduction1.1 Overview ...

Seite 35

4 Operation Model 3020T4-4Teledyne Analytical Instruments9 RANGE: Used to set up three analysis ranges that can beswitched automatically with auto-

Seite 36 - 3.6 Testing the System

Trace Oxygen Analyzer Operation 44-5Teledyne Analytical Instruments4.3 The AUTO-CAL FunctionWhen proper automatic valving is connected (see chapter

Seite 37 - Operation

4 Operation Model 3020T4-6Teledyne Analytical InstrumentsOnce a unique password is assigned and activated, the operator MUSTenter the UNIQUE passwo

Seite 38 - 4 Operation Model 3020T

Trace Oxygen Analyzer Operation 44-7Teledyne Analytical InstrumentsIn a few seconds, if you do not ESCAPE, you will be given the oppor-tunity to chan

Seite 39 - (Refer to Section 1.6)

4 Operation Model 3020T4-8Teledyne Analytical Instruments A A A A ARetype PWD To VerifyWait a moment for the entry (<ENT>) screen. You wi

Seite 40

Trace Oxygen Analyzer Operation 44-9Teledyne Analytical Instruments4.7 The SELF-TEST FunctionThe Model 3020T has a built-in self-testing diagnostic

Seite 41 - 4.3 The AUTO-CAL Function

4 Operation Model 3020T4-10Teledyne Analytical InstrumentsAlthough the instrument can be spanned using air, a span gas with aknown oxygen concentra

Seite 42

Trace Oxygen Analyzer Operation 44-11Teledyne Analytical InstrumentsThe beginning zero level is shown in the upper left corner of the dis-play. As th

Seite 43

4 Operation Model 3020T4-12Teledyne Analytical Instruments4.8.1.3 Cell FailureCell failure in the 3020T is usually associated with inability to zer

Seite 44 - 4.6 The VERSION Screen

Trace Oxygen Analyzer Operation 44-13Teledyne Analytical Instrumentstyping in the concentration of the span gas you are using, repeatedly selectENTER

Seite 45 - 4.7 The SELF-TEST Function

vTrace Oxygen AnalyzerTeledyne Analytical Instruments3.5 Gas Connections ... 3-123.6 Testing th

Seite 46

4 Operation Model 3020T4-14Teledyne Analytical InstrumentsWhen the Span value displayed on the screen is sufficiently stable,ENTER it. (Generally,

Seite 47

Trace Oxygen Analyzer Operation 44-15Teledyne Analytical Instrumentsto non-alarm conditions. This mode requires an alarm to berecognized before it ca

Seite 48

4 Operation Model 3020T4-16Teledyne Analytical Instruments–OR –Go to Ltch and then assert either DOWN two times or UP twotimes. (Toggle it to NNNN

Seite 49

Trace Oxygen Analyzer Operation 44-17Teledyne Analytical InstrumentsUse the DOWN/UP control to enter the upper value of the range (allranges begin at

Seite 50 - 4.9 The ALARMS Function

4 Operation Model 3020T4-18Teledyne Analytical Instrumentsoutput continue to read the true value of the oxygen concen-tration regardless of the ana

Seite 51 - DftN FsN LtchN

Trace Oxygen Analyzer Operation 44-19Teledyne Analytical Instruments4.13 The Analysis ModeThis is the normal operating mode of the analyzer. In this

Seite 52 - 4.10 The RANGE Function

4 Operation Model 3020T4-20Teledyne Analytical Instruments

Seite 53

Trace Oxygen Analyzer Maintenance 55-1Teledyne Analytical InstrumentsMaintenance5.1 Routine MaintenanceAside from normal cleaning and checking for l

Seite 54 - 4.12 The STANDBY Function

5 Maintenance Model 3020T5-2Teledyne Analytical InstrumentsFigure 5-1: Major Internal ComponentsTo swing open the cover panel, remove all screws.

Seite 55 - Analysis Mode

Trace Oxygen Analyzer Maintenance 55-3Teledyne Analytical Instruments5.3.1 Storing and Handling Replacement CellsTo have a replacement cell availabl

Seite 56

viModel 3020TTeledyne Analytical Instruments5.3.4 Installing a New Micro-Fuel Cell... 5-65.2.5 Cell Warranty ...

Seite 57 - Maintenance

5 Maintenance Model 3020T5-4Teledyne Analytical InstrumentsBefore replacing the cell:a. Check your span gas to make sure it is within specificati

Seite 58 - 5.3 Cell Replacement

Trace Oxygen Analyzer Maintenance 55-5Teledyne Analytical InstrumentsFigure 5-2: Exploded View of Cell Block and Micro-Fuel CellLift UpGat e

Seite 59 - CELL FAIL/ ZERO HIGH

5 Maintenance Model 3020T5-6Teledyne Analytical Instruments5.3.4 Installing a New Micro-Fuel CellIt is important to minimize the amount of time

Seite 60

Trace Oxygen Analyzer Maintenance 55-7Teledyne Analytical Instruments5.3.5 Cell WarrantyThe Class L-2C Micro-Fuel cell is used in the Model 3020T.

Seite 61

5 Maintenance Model 3020T5-8Teledyne Analytical InstrumentsFigure 5-3: Removing Fuse Cap and Fuse from Holder2. Replace fuse by reversing process

Seite 62

Trace Oxygen Analyzer Maintenance 55-9Teledyne Analytical InstrumentsTable 5-1: Self Test Failure CodesPower0OK1 5 V Failure2 15 V Failure3 Both Fai

Seite 63 - 5.4 Fuse Replacement

5 Maintenance Model 3020T5-10Teledyne Analytical Instruments

Seite 64

A-1Trace Oxygen Analyzer AppendixTeledyne Analytical InstrumentsAppendixA-1 SpecificationsPackaging: Explosion-proof. Bulkhead mount.Sensor: L-2C trac

Seite 65

A-2Appendix Model 3020TTeledyne Analytical InstrumentsOperating Temperature: 0-50 °CAccuracy: ±2% of full scale at constanttemperature.±5% of full

Seite 66

A-3Trace Oxygen Analyzer AppendixTeledyne Analytical InstrumentsA-2 Recommended 2-Year Spare Parts ListQty Part Number Description1 C62371B Display PC

Seite 67 - Appendix

1-1Trace Oxygen Analyzer Introduction 1Teledyne Analytical InstrumentsIntroduction1.1 OverviewThe Teledyne Analytical Instruments Model 3020T Trace

Seite 68 - Appendix Model 3020T

A-4Appendix Model 3020TTeledyne Analytical InstrumentsA-3 Drawing ListD65908 Final Assembly DrawingD65909 Outline DrawingD65911 Wiring Diagram

Seite 69

A-5Trace Oxygen Analyzer AppendixTeledyne Analytical Instruments3000 SERIES ANALYZERSAPPLICATION NOTES ON RESTRICTORS,PRESSURES, AND FLOW RECOMMENDATI

Seite 70 - A-3 Drawing List

A-6Appendix Model 3020TTeledyne Analytical Instruments The second function that the restriction device provides is a pressuredrop. This device is

Seite 71 - 3000 SERIES ANALYZERS

A-7Trace Oxygen Analyzer AppendixTeledyne Analytical InstrumentsBY-PASS:To improve the system response, a by-pass can be added to increase the sample

Seite 72

1-21 Introduction Model 3020TTeledyne Analytical Instruments• Advanced Micro-Fuel Cell, redesigned for trace analysis, has anexpected life of on

Seite 73

1-3Trace Oxygen Analyzer Introduction 1Teledyne Analytical Instruments1.5 Operator Interface All controls and displays on the standard 3020T are acc

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