Teledyne GFC7000E Bedienungsanleitung

INSTRUCTION MANUAL MODEL GFC7000E CARBON DIOXIDE ANALYZER © TELEDYNE ANALYTICAL INSTRUMENTS 16830 Chestnut St. City of Industry, Ca. 91748 USA Ph

Model GFC7000E Instruction Manual GFC7000E Documentation 04584 Rev A1 ix Table 6-2: Test Functions Defined...

Model GFC7000E Instruction Manual Operating Instructions 04584 Rev A1 89 6.10.8. COM Port Testing The serial ports can be tested for correct connec

Model GFC7000E Instruction Manual Operating Instructions 04584 Rev A1 90 6.10.9.1. Ethernet Card COM2 Communication Modes and Baud Rate The firmwar

Model GFC7000E Instruction Manual Operating Instructions 04584 Rev A1 91 Customer Service personnel. NOTE It is a good idea to check these settin

Model GFC7000E Instruction Manual Operating Instructions 04584 Rev A1 92 6.10.9.3. Manually Configuring the Network IP Addresses There are several

Model GFC7000E Instruction Manual Operating Instructions 04584 Rev A1 93 STEP 2: Configure the INSTRUMENT IP, GATEWAY IP and SUBNET MASK addresses

Model GFC7000E Instruction Manual Operating Instructions 04584 Rev A1 94 6.10.9.4. Changing the Analyzer’s HOSTNAME The HOSTNAME is the name by wh

Model GFC7000E Instruction Manual Operating Instructions 04584 Rev A1 95 Some keys only appear as needed. 6.11. SETUP – ALRM: Using the Gas Concen

Model GFC7000E Instruction Manual Operating Instructions 04584 Rev A1 96 6.12. SETUP – DAS: Using the Data Acquisition System (iDAS) The MGFC7000E

Model GFC7000E Instruction Manual Operating Instructions 04584 Rev A1 97 or downloaded, edited and uploaded to the instrument in form of a string o

Model GFC7000E Instruction Manual Operating Instructions 04584 Rev A1 98 6.12.1.2. iDAS Parameters Data parameters are types of data that may be me

Model GFC7000E Instruction Manual GFC7000E Documentation 04584 Rev A1 x Table A-2: GFC7000E Warning Messages, Revision E.0 ...

Model GFC7000E Instruction Manual Operating Instructions 04584 Rev A1 99 • EXITZR, EXITSP, SLPCHG (exit zero, exit span, slope change): Sampling a

Model GFC7000E Instruction Manual Operating Instructions 04584 Rev A1 100 The CALDAT, STBZRO and STBSPN channels collect data based on events (e.

Model GFC7000E Instruction Manual Operating Instructions 04584 Rev A1 101 Triggering Events and Data Parameters/Functions for these default channel

Model GFC7000E Instruction Manual Operating Instructions 04584 Rev A1 102 These default Data Channels can be used as they are, or they can be custo

Model GFC7000E Instruction Manual Operating Instructions 04584 Rev A1 103 6.12.2.1. Viewing iDAS Data and Settings iDAS data and settings can be vi

Model GFC7000E Instruction Manual Operating Instructions 04584 Rev A1 104 6.12.2.2. Editing iDAS Data Channels IDAS configuration is most convenien

Model GFC7000E Instruction Manual Operating Instructions 04584 Rev A1 105 PARAMETERS: Four parameters are included in this channel EVENT: This chan

Model GFC7000E Instruction Manual Operating Instructions 04584 Rev A1 106 6.12.2.4. Editing iDAS Parameters Data channels can be edited individuall

Model GFC7000E Instruction Manual Operating Instructions 04584 Rev A1 107 To configure a specific data parameter, press: FROM THE EDIT DATA PARAM

Model GFC7000E Instruction Manual Operating Instructions 04584 Rev A1 108 • REPORT PERIOD: Sets how often the sample readings stored in volatile

Model GFC7000E Instruction Manual MGFC7000E Documentation 04584 Rev A1 1 1. MGFC7000E DOCUMENTATION Thank you for purchasing the Model GFC7000E Gas

Model GFC7000E Instruction Manual Operating Instructions 04584 Rev A1 109 To define the REPORT PERIOD, follow the instruction shown in section 6.12

Model GFC7000E Instruction Manual Operating Instructions 04584 Rev A1 110 Edit Data Channel Menu SETUP X.X 0) CONC: ATIMER, 1 2,

Model GFC7000E Instruction Manual Operating Instructions 04584 Rev A1 111 To enable automatic COM port reporting, follow the instruction shown in s

Model GFC7000E Instruction Manual Operating Instructions 04584 Rev A1 112 To disable a data channel, follow the instruction shown in section 6.12.2

Model GFC7000E Instruction Manual Operating Instructions 04584 Rev A1 113 6.12.3. Remote iDAS Configuration Editing channels, parameters and trigge

Model GFC7000E Instruction Manual Operating Instructions 04584 Rev A1 114 Figure 6-9: iDAS Configuration Through a Terminal Emulation Program.

Model GFC7000E Instruction Manual Operating Instructions 04584 Rev A1 115 6.13. Remote Operation of the Analyzer 6.13.1. Remote Operation Using the

Model GFC7000E Instruction Manual Operating Instructions 04584 Rev A1 116 The pin assignments for the Status Outputs are: Table 6-24: Status Outp

Model GFC7000E Instruction Manual Operating Instructions 04584 Rev A1 117 There are two methods to activate control inputs. The internal +5V availa

Model GFC7000E Instruction Manual Operating Instructions 04584 Rev A1 118 6.13.2.2. Help Commands in Terminal Mode Table 6-26: Terminal Mode Soft

Model GFC7000E Instruction Manual MGFC7000E Documentation 04584 Rev A1 2 2.0 Specifications and Warranty This section contains a list of the analyze

Model GFC7000E Instruction Manual Operating Instructions 04584 Rev A1 119 Table 6-27: Command Types COMMAND COMMAND TYPE C Calibration D Diagno

Model GFC7000E Instruction Manual Operating Instructions 04584 Rev A1 120 6.13.2.5. Status Reporting Reporting of status messages as an audit trail

Model GFC7000E Instruction Manual Operating Instructions 04584 Rev A1 121 This string can be altered to match your modem’s initialization and can b

Model GFC7000E Instruction Manual Operating Instructions 04584 Rev A1 122 6.13.2.7. COM Port Password Security In order to provide security for rem

Model GFC7000E Instruction Manual Operating Instructions 04584 Rev A1 123 • Check on system parameters for trouble-shooting and quality control. A

Model GFC7000E Instruction Manual Operating Instructions 04584 Rev A1 124 The Hessen protocol is designed to accomplish two things: to obtain the s

Model GFC7000E Instruction Manual Operating Instructions 04584 Rev A1 125 SAMPLE ENTER SETUP PASS : 818 8 1 8

Model GFC7000E Instruction Manual Operating Instructions 04584 Rev A1 126 NOTE While Hessen Protocol Mode can be activated independently for COM1

Model GFC7000E Instruction Manual Operating Instructions 04584 Rev A1 127 6.13.4.7. Setting Hessen Protocol Status Flags Teledyne Instruments’ impl

Model GFC7000E Instruction Manual Operating Instructions 04584 Rev A1 128 To assign or reset the status flag bit assignments, press: SETUP X.X

Model GFC7000E Instruction Manual MGFC7000E Documentation 04584 Rev A1 3 Appendices: For easier access and better updating, some information has bee

Model GFC7000E Instruction Manual Calibration Procedures 04584 Rev A1 129 7. CALIBRATION PROCEDURES This section contains a variety of information

Model GFC7000E Instruction Manual Calibration Procedures 04584 Rev A1 130 7.1.2. Calibration Gas Traceability All equipment used to produce calibra

Model GFC7000E Instruction Manual Calibration Procedures 04584 Rev A1 131 MODEL 700 Gas Dilution Calibrator VENT Calibrated CO2 Gas Source of SAM

Model GFC7000E Instruction Manual Calibration Procedures 04584 Rev A1 132 STEP THREE: Perform the Zero/Span Calibration Procedure: M-P CAL

Model GFC7000E Instruction Manual Calibration Procedures 04584 Rev A1 133 7.3. Manual Calibration Checks Informal calibration checks, which only ev

Model GFC7000E Instruction Manual Calibration Procedures 04584 Rev A1 134 Source of SAMPLE Gas VENT VENT Certified CO2 Gas Source of SAMPLE Gas

Model GFC7000E Instruction Manual Calibration Procedures 04584 Rev A1 135 Figure 7-5: Pneumatic Connections–MGFC7000E with Zero/Span Valves (OP

Model GFC7000E Instruction Manual Calibration Procedures 04584 Rev A1 136 STEP THREE: Perform the zero/span calibration. Zero and span checks usi

Model GFC7000E Instruction Manual Calibration Procedures 04584 Rev A1 137 7.5. Manual Calibration Checks with Zero/Span Valves Zero and span checks

Model GFC7000E Instruction Manual Calibration Procedures 04584 Rev A1 138 M-P CAL STABIL=XXX.X PPM CO2 =XXX.X < TST TST &g

Model GFC7000E Instruction Manual Calibration Procedures 04584 Rev A1 139 7.6. Automatic Zero/Span Cal/Check (AutoCal) The AutoCal system allows un

Model GFC7000E Instruction Manual Calibration Procedures 04584 Rev A1 140 The following example sets Sequence #2 to do a Zero-Span Calibration ever

Model GFC7000E Instruction Manual Calibration Procedures 04584 Rev A1 141 To program the Sequence: Toggle keys to set number of days between proce

Model GFC7000E Instruction Manual Calibration Procedures 04584 Rev A1 142 7.6.1. AutoCal with Auto or Dual Reporting Ranges Modes Selected SETUP C

Model GFC7000E Instruction Manual EPA Protocol Calibration 04584 Rev A1 143 8. EPA PROTOCOL CALIBRATION At the writing of this manual there is no E

Model GFC7000E Instruction Manual MAINTENANCE SCHEDULE & PROCEDURES 04584 Rev A1 145 9. MAINTENANCE SCHEDULE & PROCEDURES Predictive diagno

Model GFC7000E Instruction Manual MAINTENANCE SCHEDULE & PROCEDURES 04584 Rev A1 146 Table 9-1: GFC7000E Maintenance Schedule Date Performe

Model GFC7000E Instruction Manual MAINTENANCE SCHEDULE & PROCEDURES 04584 Rev A1 147 Table 9-2: GFC7000E Test Function Record Date Recorded

Model GFC7000E Instruction Manual MAINTENANCE SCHEDULE & PROCEDURES 04584 Rev A1 148 9.2. Predicting Failures Using the Test Functions The Test

Model GFC7000E Instruction Manual Specifications, Approvals and Warranty 04584 Rev A1 5 2. SPECIFICATIONS, APPROVALS AND WARRANTY 2.1. Specificatio

Model GFC7000E Instruction Manual MAINTENANCE SCHEDULE & PROCEDURES 04584 Rev A1 149 9.3.1. Replacing the Sample Particulate Filter The particu

Model GFC7000E Instruction Manual MAINTENANCE SCHEDULE & PROCEDURES 04584 Rev A1 150 9.3.2. Rebuilding the Sample Pump The diaphragm in the sam

Model GFC7000E Instruction Manual MAINTENANCE SCHEDULE & PROCEDURES 04584 Rev A1 151 4. Pressurize the instrument with the leak checker, allow

Model GFC7000E Instruction Manual MAINTENANCE SCHEDULE & PROCEDURES 04584 Rev A1 152 User Notes

Model GFC7000E Instruction Manual THEORY OF OPERATION 04584 Rev A1 153 10. THEORY OF OPERATION The Model GFC7000E Gas Filter Correlation Carbon Dio

Model GFC7000E Instruction Manual THEORY OF OPERATION 04584 Rev A1 154 10.1.2. Measurement Fundamentals In the most basic terms, the Model GFC7000E

Model GFC7000E Instruction Manual THEORY OF OPERATION 04584 Rev A1 155 Measurement Cell (Pure N2) Reference Cell (N2 with CO2) Figure 10-2: GFC

Model GFC7000E Instruction Manual THEORY OF OPERATION 04584 Rev A1 156 does not absorb IR light. This results in a fluctuation in the intensity of

Model GFC7000E Instruction Manual THEORY OF OPERATION 04584 Rev A1 157 calibration SLOPE and OFFSET values to produce the CO2 concentration which i

Model GFC7000E Instruction Manual THEORY OF OPERATION 04584 Rev A1 158 10.1.4. Ambient CO2 Interference Rejection CO2 absorbs IR light very well.

Model GFC7000E Instruction Manual Specifications, Approvals and Warranty 04584 Rev A1 6 2.2. CE Mark Compliance Emissions Compliance The Teledyne I

Model GFC7000E Instruction Manual THEORY OF OPERATION 04584 Rev A1 159 10.2.1. Sample Gas Flow GFC WheelMotor PARTICULATE FILTER INSTRUMENT CHASS

Model GFC7000E Instruction Manual THEORY OF OPERATION 04584 Rev A1 160 SPRINGO-RINGSFILTERCRITICAL FLOW ORIFICE AREA OF LOW PRESSUREAREA OF HIGH PR

Model GFC7000E Instruction Manual THEORY OF OPERATION 04584 Rev A1 161 Particulate Filter The Model GFC7000E Analyzer comes equipped with a 47 mm

Model GFC7000E Instruction Manual THEORY OF OPERATION 04584 Rev A1 162 • Through the analyzer’s keyboard and vacuum florescent display over a cloc

Model GFC7000E Instruction Manual THEORY OF OPERATION 04584 Rev A1 163 10.3.2. CPU The Model GFC7000E’s CPU is a, low power (5 VDC, 0.8A max), high

Model GFC7000E Instruction Manual THEORY OF OPERATION 04584 Rev A1 164 10.3.3.2. IR Source The light used to detect CO2 in the sample chamber is ge

Model GFC7000E Instruction Manual THEORY OF OPERATION 04584 Rev A1 165 synchronous / demodulation circuitry of the analyzer to latch onto the most

Model GFC7000E Instruction Manual THEORY OF OPERATION 04584 Rev A1 166 Thermo-Electric Cooler Control Circuit Sample & Hold Circuits (x4)

Model GFC7000E Instruction Manual THEORY OF OPERATION 04584 Rev A1 167 The four sample and hold circuits are: ACTIVE WHEN: DESIGNATION IR BEAM PASS

Model GFC7000E Instruction Manual THEORY OF OPERATION 04584 Rev A1 168 Table 10-1: Sync/Demod Status LED Activity LED FUNCTION STATUS OK FAULT

Model GFC7000E Instruction Manual Specifications, Approvals and Warranty 04584 Rev A1 7 The warranties set forth in this section shall be of no for

Model GFC7000E Instruction Manual THEORY OF OPERATION 04584 Rev A1 169 GFC Wheel Motor Control: The GFC wheel operates from a AC voltage supplied b

Model GFC7000E Instruction Manual THEORY OF OPERATION 04584 Rev A1 170 STATUS LED’s DC VOLTAGE TEST POINTS RELAY PCA PN 04135 Figure 10-14: Locati

Model GFC7000E Instruction Manual THEORY OF OPERATION 04584 Rev A1 171 For calibration purposes, two reference voltages are supplied to the A/D con

Model GFC7000E Instruction Manual THEORY OF OPERATION 04584 Rev A1 172 10.3.6.4. Analog Outputs The analyzer comes equipped with four analog output

Model GFC7000E Instruction Manual THEORY OF OPERATION 04584 Rev A1 173 10.3.6.6. External Digital I/O This External Digital I/O performs two functi

Model GFC7000E Instruction Manual THEORY OF OPERATION 04584 Rev A1 174 CAUTION Should the AC power circuit breaker trip, investigate and correct

Model GFC7000E Instruction Manual THEORY OF OPERATION 04584 Rev A1 175 Mother Board Status Outputs: 1 – 8 Control Inputs: 1 – 6 CPU RS–

Model GFC7000E Instruction Manual THEORY OF OPERATION 04584 Rev A1 176 Table 10-3: Front Panel Status LED’s NAME COLOR STATE DEFINITION SAMPLE

Model GFC7000E Instruction Manual THEORY OF OPERATION 04584 Rev A1 177 10.4.1.4. Keyboard/Display Interface Electronics FRONT PANELKeypad

Model GFC7000E Instruction Manual THEORY OF OPERATION 04584 Rev A1 178 This IC performs several functions: • Using a dedicated digital status bit,

Model GFC7000E Instruction Manual THEORY OF OPERATION 04584 Rev A1 179 DOS Shell AI FIRMWARE Analyzer Operations Calibration Procedures Configurat

Model GFC7000E Instruction Manual THEORY OF OPERATION 04584 Rev A1 180 During instrument calibration (see Chapter 7) the user enters expected value

Model GFC7000E Instruction Manual THEORY OF OPERATION 04584 Rev A1 181 Depending on the sampling frequency and the number of data parameters the iD

Model GFC7000E Instruction Manual TROUBLESHOOTING & REPAIR PROCEDURES 04584 Rev A1 183 11. TROUBLESHOOTING & REPAIR PROCEDURES This section

Model GFC7000E Instruction Manual TROUBLESHOOTING & REPAIR PROCEDURES 04584 Rev A1 184 11.1.1. Interpreting WARNING Messages The most common an

Model GFC7000E Instruction Manual TROUBLESHOOTING & REPAIR PROCEDURES 04584 Rev A1 185 Table 11-1: Warning Messages - Indicated Failures WARN

Model GFC7000E Instruction Manual TROUBLESHOOTING & REPAIR PROCEDURES 04584 Rev A1 186 Table 11-1: Warning Messages – Indicated Failures (con

Model GFC7000E Instruction Manual TROUBLESHOOTING & REPAIR PROCEDURES 04584 Rev A1 187 Functions whose values are still within the acceptable r

Model GFC7000E Instruction Manual TROUBLESHOOTING & REPAIR PROCEDURES 04584 Rev A1 188 Table 11-2: Test Functions - Indicated Failures (cont.

Model GFC7000E Instruction Manual GFC7000E Documentation 04584 Rev A1 i SAFETY MESSAGES Your safety and the safety of others is very important. We

Model GFC7000E Instruction Manual Getting Started 04584 Rev A1 9 3. GETTING STARTED 3.1. Unpacking and Initial Set Up CAUTION To avoid personal in

Model GFC7000E Instruction Manual TROUBLESHOOTING & REPAIR PROCEDURES 04584 Rev A1 189 Toggles parameter ON/OFF Exit returns to DIAG displa

Model GFC7000E Instruction Manual TROUBLESHOOTING & REPAIR PROCEDURES 04584 Rev A1 190 because it may be possible to recover operation of the a

Model GFC7000E Instruction Manual TROUBLESHOOTING & REPAIR PROCEDURES 04584 Rev A1 191 D1 – M/R Sensor Status D2 – Segment Sensor Status JP4 C

Model GFC7000E Instruction Manual TROUBLESHOOTING & REPAIR PROCEDURES 04584 Rev A1 192 Table 11-5: Relay Board Status LED Failure Indications

Model GFC7000E Instruction Manual TROUBLESHOOTING & REPAIR PROCEDURES 04584 Rev A1 193 independent flow meter to perform a flow check as descri

Model GFC7000E Instruction Manual TROUBLESHOOTING & REPAIR PROCEDURES 04584 Rev A1 194 5. If an IZS option is installed in the instrument, pre

Model GFC7000E Instruction Manual TROUBLESHOOTING & REPAIR PROCEDURES 04584 Rev A1 195 ambient air, these natural, diurnal fluctuations might b

Model GFC7000E Instruction Manual TROUBLESHOOTING & REPAIR PROCEDURES 04584 Rev A1 196 4. Confirm the sample pressure, wheel temperature, benc

Model GFC7000E Instruction Manual TROUBLESHOOTING & REPAIR PROCEDURES 04584 Rev A1 197 11.3.1. Temperature Problems Individual control loops a

Model GFC7000E Instruction Manual TROUBLESHOOTING & REPAIR PROCEDURES 04584 Rev A1 198 11.3.1.3. GFC Wheel Temperature Like the bench heater a

Model GFC7000E Instruction Manual Getting Started 04584 Rev A1 10 5. Check the connectors of the various internal wiring harnesses and pneumatic h

Model GFC7000E Instruction Manual TROUBLESHOOTING & REPAIR PROCEDURES 04584 Rev A1 199 MGFC7000E Final Test And Validation Data Sheet-p/n 04271

Model GFC7000E Instruction Manual TROUBLESHOOTING & REPAIR PROCEDURES 04584 Rev A1 200 11.4.2. DC Power Supply If you have determined that the

Model GFC7000E Instruction Manual TROUBLESHOOTING & REPAIR PROCEDURES 04584 Rev A1 201 • D1 on the relay board is flashing, or • D1 is not fl

Model GFC7000E Instruction Manual TROUBLESHOOTING & REPAIR PROCEDURES 04584 Rev A1 202 IR Source Drive U5 No The IR source drive output can b

Model GFC7000E Instruction Manual TROUBLESHOOTING & REPAIR PROCEDURES 04584 Rev A1 203 11.4.6.3. GFC Wheel Drive If the D1 and D2 on the sync d

Model GFC7000E Instruction Manual TROUBLESHOOTING & REPAIR PROCEDURES 04584 Rev A1 204 • Measure the voltage across TP3 and TP1. With proper

Model GFC7000E Instruction Manual TROUBLESHOOTING & REPAIR PROCEDURES 04584 Rev A1 205 described in Section 6.9.4.2 and then perform an Analog

Model GFC7000E Instruction Manual TROUBLESHOOTING & REPAIR PROCEDURES 04584 Rev A1 206 Connect a jumper from the +5 pin on the Status connector

Model GFC7000E Instruction Manual TROUBLESHOOTING & REPAIR PROCEDURES 04584 Rev A1 207 Problems with RS-232 connections usually center around 4

Model GFC7000E Instruction Manual TROUBLESHOOTING & REPAIR PROCEDURES 04584 Rev A1 208 please use the following procedure (see the Spare Parts

Model GFC7000E Instruction Manual Getting Started 04584 Rev A1 11 8. VENTILATION CLEARANCE: Whether the analyzer is set up on a bench or installed

Model GFC7000E Instruction Manual TROUBLESHOOTING & REPAIR PROCEDURES 04584 Rev A1 209 11.5.2. Removing/Replacing the GFC Wheel When Removing

Model GFC7000E Instruction Manual TROUBLESHOOTING & REPAIR PROCEDURES 04584 Rev A1 210 11 12 Figure 11-8: Removing the GFC Wheel 11. Remove t

Model GFC7000E Instruction Manual TROUBLESHOOTING & REPAIR PROCEDURES 04584 Rev A1 211 User Notes

Model GFC7000E Instruction Manual A Primer on Electro-Static Discharge 04584 Rev A1 213 12. A PRIMER ON ELECTRO-STATIC DISCHARGE Teledyne Instrumen

Model GFC7000E Instruction Manual A Primer on Electro-Static Discharge 04584 Rev A1 214 Table 12-1: Static Generation Voltages for Typical Activi

Model GFC7000E Instruction Manual A Primer on Electro-Static Discharge 04584 Rev A1 215 Potentially damaging electro-static discharges can occur:

Model GFC7000E Instruction Manual A Primer on Electro-Static Discharge 04584 Rev A1 216 • As long as my analyzer is properly installed it is safe

Model GFC7000E Instruction Manual A Primer on Electro-Static Discharge 04584 Rev A1 217 alligator clips are available for use in work areas where t

Model GFC7000E Instruction Manual A Primer on Electro-Static Discharge 04584 Rev A1 218 12.4.2. Basic anti-ESD Procedures for Analyzer Repair and M

Model GFC7000E Instruction Manual Getting Started 04584 Rev A1 12 Figure 3-2: Rear Panel Layout 9. Attach a strip chart recorder and/or dat

Model GFC7000E Instruction Manual A Primer on Electro-Static Discharge 04584 Rev A1 219 6. Disconnecting your wrist strap is always the last actio

Model GFC7000E Instruction Manual A Primer on Electro-Static Discharge 04584 Rev A1 220 Static charges will build up on the outer surface of the an

Model GFC7000E Instruction ManualAPPENDIX A - Version Specific Software Documentation 045150110 Rev A1 221 APPENDIX A - Version Specific Software Doc

Model GFC7000E Instruction Manual APPENDIX A-1: MGFC7000E Software Menu Trees, Revision E.0 045840110 Rev B.3 223 APPENDIX A-1: MGFC7000E Software M

Model GFC7000E Instruction Manual APPENDIX A-1: MGFC7000E Software Menu Trees, Revision E.0 045840110 Rev B.3 224 LOW HIGH ZERO SPAN CONC SAMPLE &l

Model GFC7000E Instruction Manual APPENDIX A-1: MGFC7000E Software Menu Trees, Revision E.0 045840110 Rev B.3 225 • MODEL NAME • SERIAL NUMBER •

Model GFC7000E Instruction Manual APPENDIX A-1: MGFC7000E Software Menu Trees, Revision E.0 045840110 Rev B.3 226 NAME EVENT PARAMETERS REPORT PERI

Model GFC7000E Instruction Manual APPENDIX A-1: MGFC7000E Software Menu Trees, Revision E.0 045840110 Rev B.3 227 CFG ACAL1 SETUP CLK PASS RNGE DAS

Model GFC7000E Instruction Manual APPENDIX A-1: MGFC7000E Software Menu Trees, Revision E.0 045840110 Rev B.3 228 INSTRUMENT IP5 GATEWAY IP5 SUBNET

Model GFC7000E Instruction Manual Getting Started 04584 Rev A1 13 Table 3-1: GFC7000E Analog Output Pin Outs Pin Analog Output VDC Signal mAD

Model GFC7000E Instruction Manual APPENDIX A-1: MGFC7000E Software Menu Trees, Revision E.0 045840110 Rev B.3 229 . QUIET COMPUTER SECURITY HESSEN P

Model GFC7000E Instruction Manual APPENDIX A-1: MGFC7000E Software Menu Trees, Revision E.0 045840110 Rev B.3 230 CFG ACAL1 CLK PASS RNGE DAS MORE C

Model GFC7000E Instruction Manual APPENDIX A-2: Setup Variables For Serial I/O, Revision E.0APPENDIX A-3: Warnings and Test Functions, Revision E.0 0

Model GFC7000E Instruction Manual APPENDIX A-2: Setup Variables For Serial I/O, Revision E.0APPENDIX A-3: Warnings and Test Functions, Revision E.0 0

Model GFC7000E Instruction Manual APPENDIX A-2: Setup Variables For Serial I/O, Revision E.0APPENDIX A-3: Warnings and Test Functions, Revision E.0 0

Model GFC7000E Instruction Manual APPENDIX A-2: Setup Variables For Serial I/O, Revision E.0APPENDIX A-3: Warnings and Test Functions, Revision E.0 0

Model GFC7000E Instruction Manual APPENDIX A-2: Setup Variables For Serial I/O, Revision E.0APPENDIX A-3: Warnings and Test Functions, Revision E.0 0

Model GFC7000E Instruction Manual APPENDIX A-2: Setup Variables For Serial I/O, Revision E.0APPENDIX A-3: Warnings and Test Functions, Revision E.0 0

Model GFC7000E Instruction Manual APPENDIX A-2: Setup Variables For Serial I/O, Revision E.0APPENDIX A-3: Warnings and Test Functions, Revision E.0 0

Model GFC7000E Instruction Manual APPENDIX A-3: Warnings and Test Functions, Revision E.0APPENDIX A-3: Warnings and Test Functions, Revision E.0 0458

Model GFC7000E Instruction Manual Getting Started 04584 Rev A1 14 The pin assignments for the status outputs can be found in the table below: Table

Model GFC7000E Instruction Manual Table A-3: GFC7000E Test Functions, Revision E.0APPENDIX A-3: Warnings and Test Functions, Revision E.0 0458401

Model 360E Instruction Manual APPENDIX A-4: MGFC7000E Signal I/O Definitions, Revision E.0 045840110 Rev B.3 240 APPENDIX A-4: MGFC7000E Signal I/O

Model 360E Instruction Manual APPENDIX A-4: MGFC7000E Signal I/O Definitions, Revision E.0 045840110 Rev B.3 241 SIGNAL NAME BIT OR CHANNEL NUMBER

Model 360E Instruction Manual APPENDIX A-4: MGFC7000E Signal I/O Definitions, Revision E.0 045840110 Rev B.3 242 SIGNAL NAME BIT OR CHANNEL NUMBER

Model 360E Instruction Manual APPENDIX A-5: GFC7000E iDAS Functions, Revision E.0 045840110 Rev B.3 243 APPENDIX A-5: GFC7000E iDAS Functions, Revis

Model 360E Instruction Manual APPENDIX A-5: GFC7000E iDAS Functions, Revision E.0 045840110 Rev B.3 244 Table A-6: MGFC7000E iDAS Functions, Rev

Model 360E Instruction Manual APPENDIX A-6: Terminal Command Designators, Revision E.0 045840110 Rev B.3 245 APPENDIX A-6: Terminal Command Designat

Model 360E Instruction Manual APPENDIX A-6: Terminal Command Designators, Revision E.0 045840110 Rev B.3 246 Table A-8: Terminal Key Assignments

Model 360E Instruction Manual APPENDIX A-6: Terminal Command Designators, Revision E.0 045840110 Rev B.3 247

Model GFC7000E Instruction Manual Getting Started 04584 Rev A1 15 The pin assignments for the digital control inputs can be found in the table belo

Model GFC7000E Instruction Manual APPENDIX B - GFC7000E Spare Parts List 045840120 Rev B.3 249 APPENDIX B - GFC7000E Spare Parts List NOTE The spare

Model GFC7000E Instruction Manual Appendix C - Repair Questionnaire - GFC7000E 048450130 Rev A1 251 Appendix C - Repair Questionnaire - GFC7000E Com

045150130 Rev A1 252 Notes and further information: _____________________________________________________ _________________________________________

Model GFC7000E Instruction Manual APPENDIX D - ELECTRONIC SCHEMATICS 045840140 Rev A1 253 APPENDIX D - ELECTRONIC SCHEMATICS Table D-1: List of

Model GFC7000E Instruction Manual 04584 Rev A1 254 User Notes

Model GFC7000E Instruction Manual Getting Started 04584 Rev A1 16 CAUTION In order to prevent dust from getting into the gas flow channels of your

Model GFC7000E Instruction Manual Getting Started 04584 Rev A1 17 MODEL 700 Gas Dilution Calibrator VENT Calibrated CO2 Gas Source of SAMPLE Gas

Model GFC7000E Instruction Manual Getting Started 04584 Rev A1 18 2. Attach sources of zero air and span gas (see Figures 3-3 through 3-8 inclusiv

Model GFC7000E Instruction Manual GFC7000E Documentation 04584 Rev A1 ii TABLE OF CONTENTS SAFETY MESSAGES I TABLE OF CONTENTS ...

Model GFC7000E Instruction Manual Getting Started 04584 Rev A1 19 3.1.2.2. Connections with Internal Valve Options Installed Figures 3-5 through 3-

Model GFC7000E Instruction Manual Getting Started 04584 Rev A1 20 Source of SAMPLE Gas VENT if input is pressurized Needle valve to control flow

Model GFC7000E Instruction Manual Getting Started 04584 Rev A1 21 Some applications may require multipoint calibration checks where span gas of sev

Model GFC7000E Instruction Manual Getting Started 04584 Rev A1 22 3.2.1. Startup After electrical and pneumatic connections are made, turn on the i

Model GFC7000E Instruction Manual Getting Started 04584 Rev A1 23 The analyzer should automatically switch to SAMPLE mode after completing the boot

Model GFC7000E Instruction Manual Getting Started 04584 Rev A1 24 3.2.3. Warning Messages Because internal temperatures and other conditions may be

Model GFC7000E Instruction Manual Getting Started 04584 Rev A1 25 To View and Clear the various warning messages press: SAMPLE HVPS WARNING

Model GFC7000E Instruction Manual Getting Started 04584 Rev A1 26 3. If your analyzer has a Ethernet card (Option 63) installed and your network i

Model GFC7000E Instruction Manual Getting Started 04584 Rev A1 27 SETUP X.X CFG DAS RNGE PASS CLK MORE EXIT SAMPLE ENTER SETU

Model GFC7000E Instruction Manual Getting Started 04584 Rev A1 28 2. Set the expected CO2 span gas concentration This sequence causes the analyz

Model GFC7000E Instruction Manual GFC7000E Documentation 04584 Rev A1 iii 6.7. SETUP – RNGE: Analog Output Reporting Range Configuration...

Model GFC7000E Instruction Manual Getting Started 04584 Rev A1 29 3. Perform the Zero/Span Calibration Procedure M-P CAL STABIL=XX

Model GFC7000E Instruction Manual Getting Started 04584 Rev A1 30 NOTE Once you have completed the above set-up procedures, please fill out the Qu

Model GFC7000E Instruction Manual Getting Started 04584 Rev A1 31 GFC Temperature Sensor Shock Absorbing Mounting Bracket Purge Gas Inlet IR Sourc

Model GFC7000E Instruction Manual Getting Started 04584 Rev A1 32 User Notes

Model GFC7000E Instruction Manual Frequently Asked Questions 04584 Rev A1 33 4. FREQUENTLY ASKED QUESTIONS 4.1. FAQ’s The following is a list from

Model GFC7000E Instruction Manual Frequently Asked Questions 04584 Rev A1 34 Q: How long does the IR source last? A: Typical lifetime is about 2-3

Model GFC7000E Instruction Manual Frequently Asked Questions 04584 Rev A1 35 iDAS - acronym for internal data acquisition system IP – acronym for i

Model GFC7000E Instruction Manual Optional Hardware and Software 04584 Rev A1 37 5. OPTIONAL HARDWARE AND SOFTWARE This section includes a brief de

Model GFC7000E Instruction Manual Optional Hardware and Software 04584 Rev A1 38 5.3. Expendable Kits (Options 42C, 42D and 43) OPTION NUMBER DESC

Model GFC7000E Instruction Manual GFC7000E Documentation 04584 Rev A1 iv 6.13.1.2. Control Inputs ...

Model GFC7000E Instruction Manual Optional Hardware and Software 04584 Rev A1 39 The state of the zero/span valves can also be controlled: • Manua

Model GFC7000E Instruction Manual Optional Hardware and Software 04584 Rev A1 40 5.4.2. Zero/Span/Shutoff with External CO2 Scrubber (Option 51) O

Model GFC7000E Instruction Manual Optional Hardware and Software 04584 Rev A1 41 INSTRUMENT CHASSIS PUMP SAMPLE CHAMBER VENT SPAN OUTLET PRESSURE

Model GFC7000E Instruction Manual Optional Hardware and Software 04584 Rev A1 42 5.5.2. RS-232 Multidrop (Option 62) The multidrop option is used w

Model GFC7000E Instruction Manual Optional Hardware and Software 04584 Rev A1 43 5.6.2. Manual on CD (Part number 045840200) This operators manual

Model GFC7000E Instruction Manual Optional Hardware and Software 04584 Rev A1 44 When in maintenance mode the instrument ignores all commands recei

Model GFC7000E Instruction Manual Operating Instructions 04584 Rev A1 45 6. OPERATING INSTRUCTIONS To assist in navigating the analyzer’s software,

Model GFC7000E Instruction Manual Operating Instructions 04584 Rev A1 46 Table 6-1: Analyzer Operating modes MODE MEANING DIAG One of the anal

Model GFC7000E Instruction Manual Operating Instructions 04584 Rev A1 47 Title Range RANGE RANGE11 RANGE21 PPB, PPM, UGM, MGM The full scale limit

Model GFC7000E Instruction Manual Operating Instructions 04584 Rev A1 48 To view the TEST Functions press the following Key sequence: RANGE RANGE11

Model GFC7000E Instruction Manual GFC7000E Documentation 04584 Rev A1 v 10.3. Electronic Operation...

Model GFC7000E Instruction Manual Operating Instructions 04584 Rev A1 49 Table 6-3: List of Warning Messages MESSAGE MEANING ANALOG CAL WARNIN

Model GFC7000E Instruction Manual Operating Instructions 04584 Rev A1 50 To view and clear warning messages SAMPLE HVPS WARNING

Model GFC7000E Instruction Manual Operating Instructions 04584 Rev A1 51 The default status of the calibration password is OFF. To enable the cali

Model GFC7000E Instruction Manual Operating Instructions 04584 Rev A1 52 6.4. SETUP Mode The SETUP mode contains a variety of choices that are used

Model GFC7000E Instruction Manual Operating Instructions 04584 Rev A1 53 If the EXIT key is pressed before the ENTR key, the analyzer will beep ale

Model GFC7000E Instruction Manual Operating Instructions 04584 Rev A1 54 6.6. SETUP – CLK: Setting the Internal Time-of-Day Clock The MGFC7000E ha

Model GFC7000E Instruction Manual Operating Instructions 04584 Rev A1 55 In order to compensate for CPU clocks which run faster or slower, you can

Model GFC7000E Instruction Manual Operating Instructions 04584 Rev A1 56 6.7. SETUP – RNGE: Analog Output Reporting Range Configuration The analyz

Model GFC7000E Instruction Manual Operating Instructions 04584 Rev A1 57 than 500 ppm, the full scale of expected values is only 25% of the instrum

Model GFC7000E Instruction Manual Operating Instructions 04584 Rev A1 58 SAMPLE* RANGE = 500.000 PPM CO2 =X.XXX < TST TST

Model GFC7000E Instruction Manual GFC7000E Documentation 04584 Rev A1 vi 11.2.2. Non-Repeatable Zero and Span ...

Model GFC7000E Instruction Manual Operating Instructions 04584 Rev A1 59 SAMPLE ENTER SETUP PASS : 818 8 1 8

Model GFC7000E Instruction Manual Operating Instructions 04584 Rev A1 60 6.7.4. Dual Range Mode (DUAL) Selecting Dual Range mode allows the A1 and

Model GFC7000E Instruction Manual Operating Instructions 04584 Rev A1 61 6.7.5. Auto Range Mode (AUTO) In AUTO range mode, the analyzer automatical

Model GFC7000E Instruction Manual Operating Instructions 04584 Rev A1 62 6.7.6. Range Units The MGFC7000E can display concentrations in parts per b

Model GFC7000E Instruction Manual Operating Instructions 04584 Rev A1 63 6.7.7. Dilution Ratio The dilution ratio is a software option that allows

Model GFC7000E Instruction Manual Operating Instructions 04584 Rev A1 64 6.8. SETUP – VARS: Using the Internal Variables The MGFC7000E has several-

Model GFC7000E Instruction Manual Operating Instructions 04584 Rev A1 65 To access and navigate the VARS menu, use the following key sequence.

Model GFC7000E Instruction Manual Operating Instructions 04584 Rev A1 66 6.9. SETUP – DIAG: Using the Diagnostics Functions A series of diagnostic

Model GFC7000E Instruction Manual Operating Instructions 04584 Rev A1 67 6.9.1. Accessing the Diagnostic Features To access the DIAG functions pres

Model GFC7000E Instruction Manual Operating Instructions 04584 Rev A1 68 To enter the signal I/O test mode, press: SAMPLE RANGE = 500.00

Model GFC7000E Instruction Manual GFC7000E Documentation 04584 Rev A1 vii LIST OF APPENDICES APPENDIX A - VERSION SPECIFIC SOFTWARE DOCUMENTATION A

Model GFC7000E Instruction Manual Operating Instructions 04584 Rev A1 69 6.9.4. Analog I/O Configuration The analog I/O functions that are availabl

Model GFC7000E Instruction Manual Operating Instructions 04584 Rev A1 70 The following DC current output limits apply to the current loop modules:

Model GFC7000E Instruction Manual Operating Instructions 04584 Rev A1 71 6.9.4.1. Analog Output Signal Type and Range Span Selection To select an o

Model GFC7000E Instruction Manual Operating Instructions 04584 Rev A1 72 To calibrate the outputs as a group, activate the ANALOG I/O CONFIGURATIO

Model GFC7000E Instruction Manual Operating Instructions 04584 Rev A1 73 To select manual output calibration for a particular channel, activate the

Model GFC7000E Instruction Manual Operating Instructions 04584 Rev A1 74 V +DC Gnd V OUT + V OUT -V IN + V IN - Recording Device ANALYZERSe

Model GFC7000E Instruction Manual Operating Instructions 04584 Rev A1 75 6.9.4.4. Current Loop Output Adjustment A current loop option is available

Model GFC7000E Instruction Manual Operating Instructions 04584 Rev A1 76 DIAG AIO CONC_OUT_2 SPAN: 10000 mV U100 UP10 UP DOWN DN10

Model GFC7000E Instruction Manual Operating Instructions 04584 Rev A1 77 6.9.4.5. AIN Calibration This is the sub-menu to conduct the analog input

Model GFC7000E Instruction Manual Operating Instructions 04584 Rev A1 78 6.9.6. Dark Calibration Test The dark calibration test interrupts the sign

Model GFC7000E Instruction Manual GFC7000E Documentation 04584 Rev A1 viii Figure 7-6: Pneumatic Connections–MGFC7000E with Zero/Span Valves wi

Model GFC7000E Instruction Manual Operating Instructions 04584 Rev A1 79 This calibration must be performed when the pressure of the sample gas is

Model GFC7000E Instruction Manual Operating Instructions 04584 Rev A1 80 To cause the analyzer to measure and record a value for PRES, press.

Model GFC7000E Instruction Manual Operating Instructions 04584 Rev A1 81 6.9.9. Test Channel Output When activated, output channel A3 can be used t

Model GFC7000E Instruction Manual Operating Instructions 04584 Rev A1 82 6.10. SETUP – COMM: Using the Analyser’s Communication Ports The MGFC7000E

Model GFC7000E Instruction Manual Operating Instructions 04584 Rev A1 83 SETUP X.X COMMUNICATIONS MENU ID COM1 COM2

Model GFC7000E Instruction Manual Operating Instructions 04584 Rev A1 84 6.10.3. COMM Port Cable Connections There are two DB-9 connectors on the M

Model GFC7000E Instruction Manual Operating Instructions 04584 Rev A1 85 Table 6-15: COM1 and COM2 DB-9 Pin Assignments Pin # COM1 (RS-232) COM

Model GFC7000E Instruction Manual Operating Instructions 04584 Rev A1 86 Table 6-16: COMM Port Communication modes MODE1 ID DESCRIPTION QUIET 1

Model GFC7000E Instruction Manual Operating Instructions 04584 Rev A1 87 Press the following keys to select a communication mode for a one of the C

Model GFC7000E Instruction Manual Operating Instructions 04584 Rev A1 88 6.10.7. COM Port Baud Rate To select the baud rate of one of the COM Ports